Pomace, Pulp & By-product Drying

Beet Pulp
Applications

Pomace, Pulp & By-product Drying

Pomace, pulp and process by-products are the wet residues of juice, wine, sugar, brewing, distilling, starch and oilseed processing: fruit pomace, beet and cassava pulp, spent grain, DDGS, okara, bran and meals. Many leave the plant at 55–90% moisture and begin to ferment within days. Drying stops spoilage and converts a disposal cost into feed, fibre, food ingredients or fuel with real market value.

Quick answer

GEM dries 27 materials in Pomace, Pulp and By-products, most often on the Mesh Belt Dryer (Meshotherm) and Band Dryer (Beltotherm). They are grouped into 3 sub-groups below, each with a moisture comparison table.

1998established112+installations7countriesDried & Testedin-house pilot trialsCertifications · Case studies
How GEM dries it

Dryer selection for pomace, pulp & by-products

We match the dryer to the by-product's form. Fruit pomaces and spent grain that form an open bed go to band or mesh belt dryers for gentle, even drying; mesh belts also suit beet pulp, chicory pulp and spent tea leaves. Rotary dryers handle high-tonnage citrus, beet and cassava pulp. Pasty or fatty materials such as olive pomace, DDGS, okara, spent coffee and food waste go to indirect rotary tube bundle or paddle dryers. Drum and thin film dryers handle yeast and stillage.

Feed moisture55–92% for pomace, pulp, spent grain and food waste; 10–22% for bran and meals being conditioned
Target moisture8–12% for feed and fuel; 5–8% for food-grade powders and ingredients
Drying approachGentle through-air belt drying for open-bed materials; indirect contact drying for pasty, fatty or odorous streams
Heat sourcesSteam, hot water, thermal oil, gas burners or recovered process heat
The challenge

What makes these materials hard to dry

  • Sugars and pectin in fruit pomace and pulp turn sticky as they dry, causing agglomeration, lumps and fouling.
  • Wet by-products ferment and sour within days, so drying capacity must keep pace with the processing season.
  • Protein, fibre, oil and colour are heat sensitive, and overheating cuts the value of feed and food-grade products.
  • Feeds range from free-flowing bran to pasty okara and liquid stillage, so no single dryer type suits them all.
The value

Why it pays back

A by-product that must be hauled away wet is a cost; dried, it can be sold as cattle feed, pet food fibre, food ingredient or fuel. Drying also stabilises seasonal output so it can be stored and sold year-round instead of at harvest-glut prices.

FAQ

Pomace, Pulp & By-products: questions buyers ask

Which dryer suits apple or grape pomace?
Pomace that forms a porous layer dries well on a band or mesh belt dryer at moderate temperatures, which protects colour, fibre and polyphenols for food or nutraceutical use. Rotary dryers suit large-volume feed-grade drying where appearance matters less. A pilot trial shows how sticky your pomace becomes.
Can brewer's spent grain be dried economically?
Spent grain at 75–80% moisture carries a high evaporation load, so mechanical pressing before drying usually pays back first. Pressed grain can then be dried on a band dryer or rotary tube bundle dryer to 8–10% for feed or food-grade flour.
How do you dry sticky by-products like okara or olive pomace?
Sticky, pasty or oily residues are dried indirectly in paddle or rotary tube bundle dryers, where heated surfaces and agitation move the material through its sticky phase. Back-mixing some dried product into the wet feed is sometimes used to make it easier to handle.

Send us a sample. See it dried.

We trial your material in our pilot facility before any equipment decision, then size the dryer from real data.

  1. Tell us the material, moisture and throughput.
  2. An engineer confirms the trial plan and sample shipping.
  3. You get drying data and a sized recommendation with a budget quotation.

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