Animal, Aqua & Pet Feed Drying

pet_food
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Animal, Aqua & Pet Feed Drying

This family covers extruded and pelleted feeds for fish, shrimp, poultry, cattle and pets, together with protein ingredients such as fish meal, meat and bone meal and insect meal. Extruded pellets leave the extruder at roughly 18–30% moisture and must be dried evenly to 6–12% to stay safe in the bag. Correct drying protects pellet durability, water stability and nutrient value, and prevents mould in storage.

Quick answer

GEM dries 12 materials in Animal, Aqua and Pet Feed, most often on the Band Dryer (Beltotherm) and Multi-Pass Conveyor Dryer. They are grouped into 3 sub-groups below, each with a moisture comparison table.

1998established112+installations7countriesDried & Testedin-house pilot trialsCertifications · Case studies
How GEM dries it

Dryer selection for animal, aqua & pet feed

Extruded aqua and pet feeds go to band dryers or multi-pass conveyor dryers, which hold pellets in an even bed with zoned air for uniform moisture; the multi-pass layout saves floor space. Pelleted poultry and cattle feed often needs only a cooler, with a band dryer added where moisture is higher. Fine hatchery micro-pellets suit vibratory fluid bed dryers. Wet protein ingredients such as fish meal, rendered meal and insect larvae go to indirect paddle or rotary tube bundle dryers.

Feed moisture15–30% for extruded and pelleted feed; 45–70% for fish meal, rendered meal and insect larvae
Target moisture6–12% for finished feeds; 5–10% for protein meals
Drying approachZoned through-air belt drying for pellets; indirect contact drying for fatty protein meals
Heat sourcesSteam coils, thermal oil, gas burners or hot water
Downstream stepCooling to near ambient before coating, bagging or bulk storage
The challenge

What makes these materials hard to dry

  • Every pellet must reach the same moisture; wet pockets cause mould in storage while overdried pellets waste dry matter and crack.
  • Aqua feeds need water stability and controlled density, so drying and cooling must not crack pellets or upset float or sink behaviour.
  • Fish meal, rendered meal and insect larvae contain fat and protein that oxidise or degrade under high direct heat.
  • Fines, recipe changes and frequent product switches demand easy cleaning and minimal carry-over between batches.
The value

Why it pays back

In feed, moisture is margin. Drying evenly to the declared target avoids giving away dry matter, prevents mould claims and returns, and protects pellet quality customers can see. For rendering and insect plants, drying turns perishable wet material into a stable, saleable protein meal.

FAQ

Animal, Aqua & Pet Feed: questions buyers ask

Band dryer or multi-pass conveyor dryer for extruded feed?
Both give uniform drying. A single-band dryer offers simple access and cleaning and suits frequent recipe changes. A multi-pass conveyor dryer stacks belts to give longer residence time in a smaller footprint, which helps where floor space is limited. Capacity, product range and layout decide.
Why is moisture uniformity so important in fish feed?
Average moisture can look correct while some pellets stay wet and others are overdried. Wet pellets grow mould in bags; dry ones waste dry matter and may crack. Zoned airflow, product turnover between passes and correct bed depth narrow the spread across the load.
Can the same plant dry fish meal and insect meal?
Both are wet, fatty protein materials that suit indirect dryers such as paddle or rotary tube bundle dryers. They differ in fat level and stickiness, so heating surface and residence time are set per product. A pilot trial confirms whether one dryer can serve both.

Send us a sample. See it dried.

We trial your material in our pilot facility before any equipment decision, then size the dryer from real data.

  1. Tell us the material, moisture and throughput.
  2. An engineer confirms the trial plan and sample shipping.
  3. You get drying data and a sized recommendation with a budget quotation.

Material not listed? Talk to our technical expert.

Describe it in the form, or message an engineer directly.

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    An engineer replies within one working day. We never share your details.

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