Alfalfa (Lucerne)

Alfalfa (Lucerne) Drying

Alfalfa drying, also called lucerne dehydration, turns fresh forage into high-protein pellets, cubes and meal for dairy and livestock feed. The leaves hold most of the protein and carotene but dry and shatter much faster than stems, so dryer design focuses on keeping leaves on the product.

Quick answer

To dry alfalfa (lucerne), GEM recommends the Hybrid Belt + Fluid Bed Dryer (Aerodryve) and Mesh Belt Dryer (Meshotherm). Typical moisture is 65–80% in the feed and 8–12% after drying. Rotary Dryer and Band Dryer are used when the feed or site calls for it. Every project starts with a pilot trial on your own sample.

1998established112+installations7countriesDried & Testedin-house pilot trialsCertifications · Case studies
The challenge

What makes Alfalfa (Lucerne) hard to dry

  • Leaves dry faster than stems and shatter when brittle, losing the protein-rich fines to the cyclone.
  • High product temperatures damage protein digestibility and reduce carotene, dulling the green colour buyers check.
  • Fresh-cut alfalfa is very wet, so evaporation load per tonne of product is high.
  • Rain at harvest causes leaching and mould, putting pressure on drying capacity.
How GEM dries it

The right dryer for Alfalfa (Lucerne)

Aerodryve and mesh belts dry chopped alfalfa as a moving bed with controlled temperature, reducing leaf loss and protecting protein. Rotary drum dryers are chosen for high-tonnage meal; band dryers for premium leaf and colour-sensitive grades.

Typical feed moisture65–80%
Typical target moisture8–12%
Recommended dryerHybrid Belt + Fluid Bed Dryer (Aerodryve), Mesh Belt Dryer (Meshotherm)
AlternativesRotary Dryer, Band Dryer
Application areaForage & Green Fodder
IndustriesAgriculture & Grain Processing, Animal Feed, Breweries & Distilleries
The value

What drying Alfalfa (Lucerne) unlocks

Dehydrated alfalfa sells on protein and colour, earning more than field-dried hay. Mechanical drying removes weather risk and makes pellets cheaper to store and export.

Dried Alfalfa (Lucerne) becomes

  • Alfalfa pellets and cubes
  • Dehydrated alfalfa meal
  • Leaf protein concentrate
  • Horse and rabbit feed
For buyers

Buying a Alfalfa (Lucerne) dryer?

Plants searching for a alfalfa dryer or comparing a lucerne dehydration plant usually need three answers: which dryer fits, what it costs to run, and how fast it pays back. For Alfalfa (Lucerne), we start from your throughput, current moisture (typically 65–80%) and the target (8–12%), trial a sample on the Hybrid Belt + Fluid Bed Dryer, and return a sized recommendation with a budget quotation for your agriculture and animal feed operation.

FAQ

Alfalfa (Lucerne): questions buyers ask

How do you reduce leaf loss when drying alfalfa?
Gentle handling and conveying on a static bed limits shatter. Avoid over-drying, keep leaves with stems through cooling and pelleting, and return cyclone fines to the product.
Should alfalfa be wilted before drying?
Field wilting to about 60–65% moisture cuts dryer fuel use substantially. Wilting time in the field must be balanced against weather risk and leaf loss during raking.
Related

Related materials

Compare all 5 materials in Forage & Green Fodder.

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