Aqua Feed Dryers

Fish Feed – material processed in Gem Drytech belt dryers

Aqua Feed Dryers

This page groups the extruded feeds that aquaculture producers dry straight after the extruder: shrimp feed, floating and sinking fish feed, oil-coated salmon pellets and hatchery micro-pellets. They belong together because each one leaves the die wet, porous and still soft, and each must be dried without weakening the binder or the pellet's ability to take oil. Incoming moisture across the group runs from 18–28%, with targets between 6–11% depending on species and pellet size. The core difficulty is drying the centre of the pellet fully while stopping the surface from hardening or scorching.

Quick answer

For aqua feed, GEM most often specifies the Band Dryer (Beltotherm) and Multi-Pass Conveyor Dryer. Moisture targets differ by material, so the table below lists typical feed and target moisture for each of the 4 materials in this group, and every project is confirmed on your own sample in a pilot trial.

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Aqua Feed: moisture and dryer by material

MaterialFeed moistureTargetRecommended dryer
Shrimp Feed18–25%9–11%Band Dryer / Multi-Pass Conveyor Dryer
Fish Feed20–28%8–10%Band Dryer / Multi-Pass Conveyor Dryer
Salmon Feed22–28%6–9%Band Dryer
Hatchery Micro-Pellets18–25%7–10%Vibratory Fluid Bed Dryer

Typical values. Your material is confirmed in a pilot trial before sizing.

Selection

Which dryer for which material

For shrimp feed and fish feed, a Band Dryer (Beltotherm) or a Multi-Pass Conveyor Dryer is the usual choice; the multi-pass layout suits plants short on floor area, while a single band gives the gentlest handling. Salmon feed points to the Band Dryer, because large pellets need long, even residence before vacuum coating, with the multi-pass unit as an alternate. Hatchery micro-pellets are different: they are too small for belt mesh and too light for strong airflow, so a Vibratory Fluid Bed Dryer is recommended. An Industrial Cooler can follow any of these to bring pellets down to bagging temperature.

The challenge

What makes aqua feed hard to dry

  • Small-diameter sinking shrimp pellets pack into a dense bed, so belt loading and air distribution decide whether pellet cores actually reach 9–11% moisture.
  • Floating fish feed can lose buoyancy or crack after oil coating if its outer skin is over-dried while the expanded core is still wet.
  • Salmon pellets of 6 to 12 mm must keep their extruded porosity intact, otherwise the vacuum coater cannot absorb the oil the formula calls for.
  • Starter and larval micro-feeds are light enough to blow away in strong air, and their oils and pigments oxidise quickly when temperatures run high.
The value

Why it pays back

For an aqua feed mill, the dryer decides whether finished feed meets the water stability, buoyancy and oil-loading specifications that farms buy against. Even final moisture lets you run close to target instead of over-drying for safety, which protects saleable weight and cuts mould complaints from humid warehouses. A correctly sized line also stops the dryer from becoming the bottleneck behind a high-output extruder.

FAQ

Aqua Feed Dryers: questions buyers ask

Should I choose a band dryer or a multi-pass conveyor dryer for fish and shrimp feed?
Both are recommended for shrimp and fish feed. A single-pass Band Dryer handles pellets most gently and is easiest to clean between recipes, which matters for fragile or high-value feeds. A Multi-Pass Conveyor Dryer stacks belts to give long residence in a smaller footprint and turns the bed at each transfer. Floor space, pellet fragility and how often you change formulations usually settle the decision.
What final moisture should extruded aqua feed be dried to?
It depends on species and pellet. Typical targets in this group are 9–11% for shrimp feed, 8–10% for fish feed, 6–9% for oil-coated salmon feed and 7–10% for hatchery micro-pellets. Drying lower than needed wastes energy and saleable mass and can harden the pellet skin. We usually confirm the right figure, together with residence time, in a pilot trial on your own extrudate.
Can one dryer handle both hatchery micro-feed and grower pellets?
Usually not efficiently. Micro-pellets slip between the openings of a normal belt and get swept up by the drying air, which is why a Vibratory Fluid Bed Dryer is the primary recommendation for hatchery feed. Grower and finisher pellets suit a band or multi-pass belt dryer. Mills producing both often run a small dedicated fluid bed line for starter feeds alongside the main belt dryer.
Related

Other groups in Animal, Aqua & Pet Feed

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