Tea

Tea Drying and Roasting

Tea drying, called firing in the factory, stops fermentation in black tea and brings the leaf to a stable moisture that holds aroma and liquor colour. CTC granules and orthodox whole leaf behave very differently in a dryer. Estates and factories dry tea to lock in quality at the right moment and to prepare made tea for grading and sale.

Quick answer

To dry tea, GEM recommends the Vibratory Fluid Bed Dryer and Multi-Pass Conveyor Dryer. Typical moisture is 55–65% in the feed and 3–4% after drying. Industrial Roaster and Industrial Cooler are used when the feed or site calls for it. Every project starts with a pilot trial on your own sample.

1998established112+installations7countriesDried & Testedin-house pilot trialsCertifications · Case studies
The challenge

What makes Tea hard to dry

  • Under-fired tea continues to ferment and grows mould, while over-firing gives a burnt or flat taste.
  • CTC granules fluidise well, but orthodox twisted leaf breaks easily and needs gentler, slower drying.
  • Tea dust and fibre are carried by exhaust air and must be collected to protect yield and hygiene.
  • Inlet temperature and timing directly affect liquor brightness, so air conditions must stay steady.
How GEM dries it

The right dryer for Tea

A vibratory fluid bed suits CTC tea, drying granules quickly and evenly. A multi-pass conveyor dryer handles orthodox and green leaf more gently. A roaster is used for roasted teas, and cooling prevents stewing before sorting.

Typical feed moisture55–65%
Typical target moisture3–4%
Recommended dryerVibratory Fluid Bed Dryer, Multi-Pass Conveyor Dryer
AlternativesIndustrial Roaster, Industrial Cooler
Application areaFood Products & Snacks
IndustriesFood & Beverage, Agriculture & Grain Processing
The value

What drying Tea unlocks

Precise firing protects the price a tea earns at auction and from buyers, since liquor and aroma are graded on the dried leaf. Efficient drying also lowers fuel use per kilogram of made tea.

Dried Tea becomes

  • CTC black tea
  • Orthodox leaf tea
  • Roasted and green tea
For buyers

Buying a Tea dryer?

Plants searching for a tea dryer or comparing a CTC tea drying machine usually need three answers: which dryer fits, what it costs to run, and how fast it pays back. For Tea, we start from your throughput, current moisture (typically 55–65%) and the target (3–4%), trial a sample on the Vibratory Fluid Bed Dryer, and return a sized recommendation with a budget quotation for your food and agriculture operation.

FAQ

Tea: questions buyers ask

Which dryer is used for CTC tea?
CTC tea is commonly dried in fluid bed dryers, where the small granules are suspended in hot air for quick, even firing. Orthodox leaf usually needs belt dryers with gentler handling.
Can GEM equipment roast tea?
Yes, tea roasting for styles such as roasted green tea uses a roaster with controlled temperature and residence time. We set the profile in a trial to match the colour and aroma you want.

Send us a sample. See it dried.

We trial your material in our pilot facility before any equipment decision, then size the dryer from real data.

  1. Tell us the material, moisture and throughput.
  2. An engineer confirms the trial plan and sample shipping.
  3. You get drying data and a sized recommendation with a budget quotation.

Material not listed? Talk to our technical expert.

Describe it in the form, or message an engineer directly.

Request a trial or quotation

    An engineer replies within one working day. We never share your details.

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