Biosolids

Biosolids Drying

Biosolids drying applies to sewage sludge that has already been stabilised, usually by anaerobic digestion, and is destined for beneficial reuse. Because digestion has reduced volatile solids, the cake behaves differently from raw sludge. Drying it to 90% solids or more produces a pathogen-reduced granule that can be bagged, spread or sold.

Quick answer

To dry biosolids, GEM recommends the Mesh Belt Dryer (Meshotherm). Typical moisture is 75–82% in the feed and 5–10% after drying. Band Dryer, Paddle Dryer and Direct / Indirect Rotary Dryer are used when the feed or site calls for it. Every project starts with a pilot trial on your own sample.

1998established112+installations7countriesDried & Testedin-house pilot trialsCertifications · Case studies
The challenge

What makes Biosolids hard to dry

  • Product must reach consistent dryness and temperature to satisfy pathogen-reduction rules for land application or sale.
  • Digested cake is often finer and harder to dewater, raising the evaporation load per tonne of dry solids.
  • Granule size and dust content decide whether spreaders and fertilizer blenders will accept the dried product.
  • Emerging contaminant limits, such as PFAS testing, can affect which outlets remain open for dried biosolids.
How GEM dries it

The right dryer for Biosolids

A Meshotherm belt gives the long, even residence time biosolids need to reach a uniformly dry, low-dust product at modest air temperatures. Band dryers suit sites wanting tighter control of granule finish, while paddle units fit compact, enclosed installations.

Typical feed moisture75–82%
Typical target moisture5–10%
Recommended dryerMesh Belt Dryer (Meshotherm)
AlternativesBand Dryer, Paddle Dryer, Direct / Indirect Rotary Dryer
Application areaSludge & Biosolids
IndustriesWastewater & Environmental
The value

What drying Biosolids unlocks

Dried biosolids can move from a disposal cost to a saleable product carrying nitrogen, phosphorus and organic matter. Mass reduction lowers trucking costs, and a stable granule lets the utility store product through seasons when land application is closed.

Dried Biosolids becomes

  • Class A style fertilizer granules
  • Soil amendment for agriculture and landscaping
  • Alternative fuel for cement kilns
For buyers

Buying a Biosolids dryer?

Plants searching for a biosolids dryer or comparing a biosolids drying system usually need three answers: which dryer fits, what it costs to run, and how fast it pays back. For Biosolids, we start from your throughput, current moisture (typically 75–82%) and the target (5–10%), trial a sample on the Mesh Belt Dryer, and return a sized recommendation with a budget quotation for your wastewater operation.

FAQ

Biosolids: questions buyers ask

What dryness do biosolids need for pathogen-reduced classification?
Under many regulations, including US EPA Part 503, heat drying to at least 90% solids with particle temperature above 80°C is one accepted route (PFRP) is one accepted route. Local rules vary, so the dryer specification should be matched to your regulator's requirements.
Can dried biosolids be sold as fertilizer?
In many markets yes, subject to registration, metals limits and contaminant testing. Nutrient content is modest compared with mineral fertilizer, so buyers mainly value the organic matter and phosphorus. Local agronomic and regulatory checks come first.
Related

Related materials

Compare all 4 materials in Municipal Sludge & Biosolids or browse the wider Sludge & Biosolids family.

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  3. You get drying data and a sized recommendation with a budget quotation.

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