Spirulina

Spirulina Drying

Spirulina drying converts filtered algae paste of about 75–85% moisture into powder, flakes or noodles for supplements and feed. Phycocyanin, the blue pigment, is highly heat-sensitive and sets much of the product's value. Many producers extrude the paste into thin strands and dry them on a belt at low temperature.

Quick answer

To dry spirulina, GEM recommends the Band Dryer (Beltotherm). Typical moisture is 75–85% in the feed and 4–7% after drying. Freeze Dryer / Lyophilizer and Single / Double Drum Dryer are used when the feed or site calls for it. Every project starts with a pilot trial on your own sample.

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The challenge

What makes Spirulina hard to dry

  • Phycocyanin and other proteins degrade quickly above moderate temperatures, lowering colour and value.
  • Wet paste is sticky and slimy, forming a film that does not let air pass unless extruded.
  • Paste spoils within hours, producing odour and microbial growth if drying is delayed.
  • Dried spirulina is hygroscopic and fine, needing dust control and low-humidity packing.
How GEM dries it

The right dryer for Spirulina

A Beltotherm band dryer suits spirulina once extruded into noodles, which form a porous bed for low-temperature air. Freeze drying gives the highest phycocyanin retention at higher cost; drum drying suits feed grades where some colour loss is acceptable.

Typical feed moisture75–85%
Typical target moisture4–7%
Recommended dryerBand Dryer (Beltotherm)
AlternativesFreeze Dryer / Lyophilizer, Single / Double Drum Dryer
Application areaHerbal, Botanical & Nutraceutical
IndustriesNutraceuticals & Herbal, Animal Feed, Breweries & Distilleries
The value

What drying Spirulina unlocks

Phycocyanin content sets spirulina's grade and price. Low-temperature drying protects it, while fast processing of freshly harvested paste reduces spoilage, odour complaints and microbial rejection by supplement buyers.

Dried Spirulina becomes

  • Spirulina powder and tablets
  • Phycocyanin extraction
  • Aquafeed and poultry supplements
  • Spirulina flakes
For buyers

Buying a Spirulina dryer?

Plants searching for a spirulina dryer or comparing a spirulina drying machine usually need three answers: which dryer fits, what it costs to run, and how fast it pays back. For Spirulina, we start from your throughput, current moisture (typically 75–85%) and the target (4–7%), trial a sample on the Band Dryer, and return a sized recommendation with a budget quotation for your nutraceuticals and animal feed operation.

FAQ

Spirulina: questions buyers ask

Why is spirulina paste extruded before drying?
Extrusion turns sticky paste into thin noodles with large surface area and gaps, allowing air to pass through the bed for even, low-temperature drying. Dried noodles are then milled into powder.
What temperature protects phycocyanin during drying?
Phycocyanin degrades rapidly at higher temperatures, so air is kept low to moderate. Trial drying with phycocyanin assays before and after establishes safe settings for your paste.

Send us a sample. See it dried.

We trial your material in our pilot facility before any equipment decision, then size the dryer from real data.

  1. Tell us the material, moisture and throughput.
  2. An engineer confirms the trial plan and sample shipping.
  3. You get drying data and a sized recommendation with a budget quotation.

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