Hydrocarbon residue drying treats solids contaminated with oil, diesel, lubricants or process hydrocarbons, such as spent filter aids, contaminated soil, catalyst fines and spill clean-up material. Unlike pumpable oily sludge, these residues are mostly solid with oil held in pores. Indirect heating drives off water and hydrocarbons, leaving a cleaner solid suited to reuse or lower-cost disposal.
To dry hydrocarbon residues, GEM recommends the Paddle Dryer. Rotary Tube Bundle Dryer and Direct / Indirect Rotary Dryer are used when the feed or site calls for it. Every project starts with a pilot trial on your own sample.
A paddle dryer agitates the solids against heated surfaces in a sealed, nitrogen-purgeable housing, releasing water and hydrocarbons into a small, condensable vapour stream. Indirect rotary dryers suit larger tonnages of free-flowing soil, while tube dryers handle lower-temperature dewatering.
| Recommended dryer | Paddle Dryer |
| Alternatives | Rotary Tube Bundle Dryer, Direct / Indirect Rotary Dryer |
| Application area | Hazardous & Oily Residues |
| Industries | Chemicals & Specialty Chemicals, Wastewater & Environmental |
Hydrocarbon-contaminated solids attract hazardous waste fees and long-term liability. Thermal treatment can reduce oil content below landfill or reuse thresholds, recover some hydrocarbons and shrink the volume needing specialist disposal.
Plants searching for a hydrocarbon residue dryer or comparing a oil contaminated soil treatment usually need three answers: which dryer fits, what it costs to run, and how fast it pays back. For Hydrocarbon Residues, we start from your throughput, current moisture and the target, trial a sample on the Paddle Dryer, and return a sized recommendation with a budget quotation for your chemicals and wastewater operation.
We trial your material in our pilot facility before any equipment decision, then size the dryer from real data.
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