Enzymes

Enzyme Drying

Enzyme drying has to preserve catalytic activity while turning liquid concentrates or precipitates into dust-free granules or powders. Industrial enzymes for detergents, feed and baking are usually granulated and dried in fluid beds, while high-value pharmaceutical and diagnostic enzymes are freeze dried to keep losses to a minimum.

Quick answer

To dry enzymes, GEM recommends the Combination Fluid Bed Dryer and Freeze Dryer / Lyophilizer. Rotary Vacuum Dryer is used when the feed or site calls for it. Every project starts with a pilot trial on your own sample.

1998established112+installations7countriesDried & Testedin-house pilot trialsCertifications · Case studies
The challenge

What makes Enzymes hard to dry

  • Enzymes denature at elevated temperatures, and they are most vulnerable while still wet early in drying.
  • Enzyme dust can cause respiratory sensitisation, so dust-free granules are often needed.
  • Every percentage point of activity lost during drying directly reduces the value of the finished batch.
  • Ultrafiltered enzyme concentrates can be viscous and sticky, making spraying, granulating and drying difficult to control.
How GEM dries it

The right dryer for Enzymes

A fluid bed dryer granulates and dries industrial enzymes at controlled temperature, producing low-dust granules. Freeze drying suits high-value pharmaceutical enzymes. Rotary vacuum dryers are an option for heat-sensitive enzyme precipitates. GEM supplies freeze dryers for food, nutraceutical and non-sterile culture duty; sterile injectable lyophilisation is outside our scope.

Recommended dryerCombination Fluid Bed Dryer, Freeze Dryer / Lyophilizer
AlternativesRotary Vacuum Dryer
Application areaPharma & Fine Actives
IndustriesPharmaceuticals & Biotech, Food & Beverage
The value

What drying Enzymes unlocks

Protecting activity through drying means more sellable units per fermentation batch. Dust-free granules also reduce worker exposure to sensitising enzyme dust and allow safer handling in customers' blending plants.

Dried Enzymes becomes

  • Detergent enzyme granules
  • Feed enzymes
  • Baking enzymes
  • Pharmaceutical and diagnostic enzymes
For buyers

Buying a Enzymes dryer?

Plants searching for a enzyme dryer or comparing a enzyme granulation usually need three answers: which dryer fits, what it costs to run, and how fast it pays back. For Enzymes, we start from your throughput, current moisture and the target, trial a sample on the Combination Fluid Bed Dryer, and return a sized recommendation with a budget quotation for your pharmaceuticals and food operation.

FAQ

Enzymes: questions buyers ask

Fluid bed or freeze drying for enzymes?
Fluid bed granulation suits industrial enzymes produced in volume, giving low-dust granules. Freeze drying suits sensitive, high-value enzymes. Product value, heat sensitivity and the required form decide the choice.
How is enzyme activity measured after drying?
Activity assays are run on the concentrate before drying and on the dried product, in a pilot trial, so drying temperature and time can be adjusted to keep activity losses low.
Related

Related materials

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Send us a sample. See it dried.

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  1. Tell us the material, moisture and throughput.
  2. An engineer confirms the trial plan and sample shipping.
  3. You get drying data and a sized recommendation with a budget quotation.

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